About Pacific Cyber Technology SMT Factory Introduction

Pacific Cyber Technology

Overview

PCT has been a reliable SMT printed circuit boards manufacturer and Assembler for over 5 years. Whether you are looking for a large production run or considering having PCB prototypes assembled for a new launch, we are totally equipped to handle it.

Our competitive advantage comes on account of two large pillars. The first is that we are equipped with state-of-the-art technology that ensures that we deliver quality products. The second major advantage that we bring to the table is our competent team of engineers who have the necessary experience and expertise in doing justice to your Surface Mount (SMT) PCB Assembly. The fact that our PCB experts also have access to industry best practices ensures that we don’t just function as any vendor but a strong PCB partner in your efforts.

Our robust quality checks ensure that you get high quality products that adhere to the highest industry standards. When you partner with us, what you are also assured of are quick turnaround times, which in turn becomes a huge source of competitive advantage for you, irrespective of whether you are looking at a full production run or SMT PCB prototypes. All you need to do is to share your bespoke requirements with us, and rest assured that the board will be customized to your needs.

We are also fully equipped to offer you SMT assembly services that takes the entire hassle away from you.

All you need to do is provide the following details for SMT printed circuit board assembly:

  • Gerber Files
  • Bill of Materials
  • Component Placement or Pick & Place File


PRODUCT & SERVICES

We are working successfully for our customers in varied industries like telecommunication, CCTV, STB, television and network routers. We have developed a personalized approach at every stage of the PCB assembly process.

Smart Phones

As one of the first few to initiate Make In India, PCT brought mobile manufacturing to local playfield after gathering a deep understanding of the market from its distribution, retail and services business. Having delivered 11+ Million mobile phones from its factories, PCT today stands out with an impressive line-up of capabilities to manufacture Smart Phones and Feature Phones. Being one of the first to practice Make In India possibilities, PCT has gathered rich experience towards overcoming initial problems, teething issues and understanding the Technology Transfer requirements.

CCTV

PCT manufacture a wide portfolio of security-related products, ranging from IPC, NVR, HDCVI cameras, HCVR, PTZ cameras. PCT products are based on an open platform that features easy integration with third party partners through a standard SDK.
PCT is a world-leading advanced video surveillance manufacturer with rich experience in video surveillance systems. IP CCTV networks are different from traditional data communication networks, requiring high performance in terms of “delay”, “packet loss”, and other factors.

Network Routers

PCT proficiently keeps pace with technology and market demand by providing IT products/solution for everyday needs of the professionals. While utilizing technology excellence and experience of our partners, PCT has set up a modern technology plant for manufacture of switchboard. There is a pent-up demand in the market due to the pandemic, which we want to fulfil. We are looking to cover both segments with pricing and specifications. We highly emphasize delivering quality products with top-notch specifications.

We are experienced in this field, working for years, and we are certified Printed circuit board manufacturers. As a leading PCB assembly service provider in INDIA; We deliver what you want within the appropriate time. We give you the best quality and guarantee of products and services. We also offer testing options for your satisfaction. All products are available at affordable prices according to their size, labour cost, components quality, and shipping cost. We are available to help you. Customer satisfaction is our priority.

PCT takes care of customer's choice. We provide what you need. Here are the capabilities that we deliver:

Assembly types:

  • Surface mount (SMT)
  • Single & double-sided SMT/PTH
  • Mixed technology (SMT/Through-hole)
  • Large parts on both sides

Solder types:

  • Lead free
  • ROHS compliant

Volume:

  • Engineering prototype

Quality checking:

  • AOI checking
  • Visual inspection
  • BGA Placement- X-Ray checking

Stencils:

  • Nano-coating
  • Laser-cut stainless steel

Components:

  • Passive components
  • Connectors
  • Terminals

PCB ASSEMBLY PROCESS AND TECHNOLOGY

The entire process and functions are done by several processes, as mentioned below:

THT (Through-hole technology) assembly process

In this process, holes are made into PCBs. Then, pin-through-hole components are inserted into it. These can be done by soldering.
These include the following steps:

Step 1 – Placements of components

Check the client's circuit board design documents. According to this, arrange and fix all the components.

Step 2 – Checking and rectification

After doing step 1, plug the boards and components together. You can fix issues by the soldering method in case of any inconvenience.

Step 3 – Soldering

Wave soldering is done at a high temperature to overcome the problem. It is done by moving the circuit board in the liquid solder via waving.

SMT (Surface-mount technology) assembly process

Using solder paste, components are placed in circuit boards. This method is termed Surface mount technology. It has small components as compared to Through-hole.
The following steps are needed in SMT:

Step 1 – Printing

A solder paste printer is required to solder paste on components and boards. By using a stencil, you can find if it is done correctly or not.

Step 2 – Mounting

Component reels are required to mount each component on circuit boards in the machine. Keep this thing in mind that every part is quickly attached to the board.

Step 3 – Soldering

This is done by reflow soldering at high temperatures. Circuit boards are placed in an approx 22-foot long furnace. Be careful while melting the solder paste.

Mixed Technology assembly process

Both Through-hole and Surface mount technologies are used to solve complexity. Situations when this is used are

Single side mixed

All these procedures like Printing using solder paste, Placement of parts of surface mount devices, Reflow soldering, Placement via Through-hole technology, and Wave soldering, respectively, are mandatory to do.

Among the two sides, SMT One is THT

Procedures have to be followed like Surface mount adhesive, Placement of SMD parts, Solidification, Flipping, THT Component placement, and Wave soldering, respectively, for the best result.

Double side mixed

In this, PCBA can be processed in both ways with adhesive or without adhesive. Surface mount adhesive is the optional step. All the steps of the single side and among the two sides are used. For non-adhesive, you have to skip the step SMT adhesive step.


MACHINES

Mounter Machine

X-Ray Machine

Auto IC Programming Machine

Machine Program Parameter

PCB Load in Magazine

Printer Machine

PSA Machine

PSA Machine

PSA Machine Program Parameter

SMT Production Floor

SMT Mounters

SMT Testing Floor

SMT Warehouse